Rolls special PCD Tools
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Rolls special PCD Tools

Full Name:  Mill Rolls Special Diamond inserts, Mill Roller CBN inserts 

Machining Materials: Tungsten Carbide Inserts

Recommend Tools: PCD Notching Tools. PCD Engraving Tools, Arbor, Block, RCGX Solid CBN Inserts, RCGX PCD Inserts

Product Description

Tungsten carbide Mill Rolls special PCD Tools

Tungsten Carbide Mill rolls ring (WC / TC Mill Rolls).  The hardness can reach HRA78~95. 

The process methods of Tungsten carbide Mill rolls are mainly turning and grinding, crescent milling (etching ribs), lettering.

For Turning,we recommend two materials tools to machining it. If the hardness of arbide rolls which hardness ≤ HRA88, use Solid CBN inserts is better.

If the hardness of Tungsten carbide tools > HRA 88, the PCD Tools is better.


The following are mainly the PCD inserts RCGX, PCD Notchining Tools, PCD Engraving tools, and Alock, Block. The CBN Inserts and other products please refer: https://www.halnn-group.com/Solution_mill_rolls_industry/


PCD Tools - RCGX V / Y type

Drawing

Type

Dimension

Picture

L(mm)

φI.C(mm)

S(mm)

r(mm)

RCGX0606, RCGX0603, RCGX090700, RCGX12700.jpg

RCGX060300 V / Y


6.35

3.18


PCD inserts RCGX0606, RCGX0603, RCGX090700, RCGX12700.jpg

RCGX060400 V / Y


6.35

4.76


RCGX060500 V / Y


6.35

5.56


RCGX060600 V / Y


6.35

6.35


RCGX090300 V / Y


9.525

3.18


RCGX090700 V / Y


9.525

7.94


RCGX120400 V / Y


12.7

4.76


RCGX120700 V / Y


12.7

7.94


RCGX151000 V / Y


15.875

10


RCGX191000 V / Y


19.05

10



PCD Notching Tools

Drawing

Order No.

Dimension(mm)

Picture

φD

c

L

α

φ2*0.4*4.06*80°

2

0.4

4.06

80

φ2.5*0.5*5.2*80°

2.5

0.5

5.2

80

φ3.0*0.6*5.5*80°

3

0.6

5.5

80

φ3.2*0.6*6.2*85°

3.2

0.6

6.2

85

φ4.0*0.6*7.53*80°

4

0.6

7.53

80

φ4.0*0.7*7.83*70°

4

0.7

7.83

70

φ4.0*0.8*9.55*80°

4

0.8

9.55

80

φ4.0*0.7*7.98*80°

4

0.7

7.98

80

φ4.0*0.8*9.68*80°

4

0.8

9.68

80

φ4.0*0.9*10.8*80°

4

0.9

10.8

80

φ5.0*0.7*7.5*80°

5

0.7

7.5

80

φ6.0*0.9*9.0*80°

6

0.8

9

80

φ7.0*0.8*11.0*80°

7

0.8

11

80

φ8.0*0.8*12.0*80°

8

0.8

12

80


PCD Engraving Tools

Drawing

Order No.

Shank D/ d1h7

Length/ L

Angle/  Er

Width /B

Picture

PCD Engraving Tools drawing.JPG

φ6.0*50*70°*0.3

6

50

70

0.3

PCD Engraving Tools .JPG

φ6.0*50*70°*0.5

6

50

70

0.5

φ6.0*50*90°*0.3

6

50

90

0.3

φ6.0*50*90°*0.5

6

50

90

0.5

φ8.0*50*70°*0.3

8

50

70

0.3

φ8.0*50*70°*0.5

8

50

70

0.5

φ8.0*50*90°*0.3

8

50

90

0.3

φ8.0*50*90°*0.5

8

50

90

0.5


Arbor / Holder / Spindle

Drawing

Order No.

Dimension(mm)

Picture

D1

D2

D3

L1

L2

Arbor  Holder  Spindle 5.26 drawing .JPG

N4

4

2

16

4.06

35

N6

4.5

2.5

16

5.22

35

N8

5

3

16

5.5

37

N9

6

3

16

6

37

N10

6

3.2

16

6.8

41

N12

7.3

4

16

8

56

N13

8

4.5

16

9

56

N14

8.8

5

16

9.5

56

N16

10.4

5

18

11

65

N18

12

6

18

12

65

N20

13.5

6

18

14

65

N22

15.2

6

20

16

66


Block 

Drawing

Type

R1

R2

R3

R4

Picture

Block Halnn

6#

1.9

1.8

1.9

1.8

Block picture.jpg

8#

2.5

2.25

2.5

2.25

10#

3

3

3

3.1

12#

3.75

3.8

3.5

4.3

14#

4.5

4.5

4.5

4.3

16#

5

5.05

5

5.05

18#

6

6

6

6

20#

6.9

6.9

6.9

6.9

22#

7.6

7.6

7.6

7.6

25#

8.8

8.8

8.8

9

28#

10.15

10.15

10.15

10.15

32#

11.6

11.6

11.6

11.6

36#

13.15

13

13.15

13.15

40#

14.5

14.5

14.5

14.5

50#

18.6

18.6

18.6

18.6






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