Rolls special PCD Tools

Full Name: Mill Rolls Special Diamond inserts, Mill Roller CBN inserts

Machining Materials: Tungsten Carbide Inserts

Recommend Tools: PCD Notching Tools. PCD Engraving Tools, Arbor, Block, RCGX Solid CBN Inserts, RCGX PCD Inserts

Click on the consulting

Product Description

Tungsten carbide Mill Rolls special PCD Tools

Tungsten Carbide Mill rolls ring (WC / TC Mill Rolls). The hardness can reach HRA78~95.

The process methods of Tungsten carbide Mill rolls are mainly turning and grinding, crescent milling (etching ribs), lettering.

For Turning，we recommend two materials tools to machining it. If the hardness of arbide rolls which hardness ≤ HRA88, use Solid CBN inserts is better.

If the hardness of Tungsten carbide tools > HRA 88, the PCD Tools is better.

The following are mainly the PCD inserts RCGX, PCD Notchining Tools, PCD Engraving tools, and Alock, Block. The CBN Inserts and other products please refer: https://www.halnn-group.com/Solution_mill_rolls_industry/

PCD Tools - RCGX V / Y type

Drawing	Type	Dimension				Picture
Drawing	Type	L(mm)	φI.C(mm)	S(mm)	r(mm)	Picture
	RCGX060300 V / Y		6.35	3.18
	RCGX060400 V / Y		6.35	4.76
	RCGX060500 V / Y		6.35	5.56
	RCGX060600 V / Y		6.35	6.35
	RCGX090300 V / Y		9.525	3.18
	RCGX090700 V / Y		9.525	7.94
	RCGX120400 V / Y		12.7	4.76
	RCGX120700 V / Y		12.7	7.94
	RCGX151000 V / Y		15.875	10
	RCGX191000 V / Y		19.05	10

PCD Notching Tools

Drawing	Order No.	Dimension(mm)				Picture
Drawing	Order No.	φD	c	L	α	Picture
	φ20.44.06*80°	2	0.4	4.06	80
	φ2.50.55.2*80°	2.5	0.5	5.2	80
	φ3.00.65.5*80°	3	0.6	5.5	80
	φ3.20.66.2*85°	3.2	0.6	6.2	85
	φ4.00.67.53*80°	4	0.6	7.53	80
	φ4.00.77.83*70°	4	0.7	7.83	70
	φ4.00.89.55*80°	4	0.8	9.55	80
	φ4.00.77.98*80°	4	0.7	7.98	80
	φ4.00.89.68*80°	4	0.8	9.68	80
	φ4.00.910.8*80°	4	0.9	10.8	80
	φ5.00.77.5*80°	5	0.7	7.5	80
	φ6.00.99.0*80°	6	0.8	9	80
	φ7.00.811.0*80°	7	0.8	11	80
	φ8.00.812.0*80°	8	0.8	12	80

PCD Engraving Tools

Drawing	Order No.	Shank D/ d1h7	Length/ L	Angle/ Er	Width /B	Picture
	φ6.05070°*0.3	6	50	70	0.3
	φ6.05070°*0.5	6	50	70	0.5
	φ6.05090°*0.3	6	50	90	0.3
	φ6.05090°*0.5	6	50	90	0.5
	φ8.05070°*0.3	8	50	70	0.3
	φ8.05070°*0.5	8	50	70	0.5
	φ8.05090°*0.3	8	50	90	0.3
	φ8.05090°*0.5	8	50	90	0.5

Arbor / Holder / Spindle

Drawing	Order No.	Dimension(mm)					Picture
Drawing	Order No.	D1	D2	D3	L1	L2	Picture
	N4	4	2	16	4.06	35
	N6	4.5	2.5	16	5.22	35
	N8	5	3	16	5.5	37
	N9	6	3	16	6	37
	N10	6	3.2	16	6.8	41
	N12	7.3	4	16	8	56
	N13	8	4.5	16	9	56
	N14	8.8	5	16	9.5	56
	N16	10.4	5	18	11	65
	N18	12	6	18	12	65
	N20	13.5	6	18	14	65
	N22	15.2	6	20	16	66

Block

Drawing	Type	R1	R2	R3	R4	Picture
	6#	1.9	1.8	1.9	1.8
	8#	2.5	2.25	2.5	2.25
	10#	3	3	3	3.1
	12#	3.75	3.8	3.5	4.3
	14#	4.5	4.5	4.5	4.3
	16#	5	5.05	5	5.05
	18#	6	6	6	6
	20#	6.9	6.9	6.9	6.9
	22#	7.6	7.6	7.6	7.6
	25#	8.8	8.8	8.8	9
	28#	10.15	10.15	10.15	10.15
	32#	11.6	11.6	11.6	11.6
	36#	13.15	13	13.15	13.15
	40#	14.5	14.5	14.5	14.5
	50#	18.6	18.6	18.6	18.6