Ceramic Inserts

Full name: Ceramic Inserts

Processing Materials: Cast iron, Hardened steel, Superalloy, etc.

Processing Types: Roughing, Semi-Finishing, Finishing

Process Way: Turning, Milling, Cutting

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Inserts Grade:

Grade	Main Ingredient	Application
SH100, SH200	SiAlON	Use to Milling and Rough Turning Superalloy
S100, S200	Al₂O₃ and SiCw	Use to finish turning Superalloy
H100, H200	Al₂O₃	Use to high speed semi-finishing and finishing hardened steel, bearing steel and other material
KD100, KD200, KD300	Al₂O₃	Use to semi-finishing and finishing casting iron material
KN100, KN200	Si3N4	Use to Roughing Casting iron, Steel and other non-ferrous metal

Inserts Model:

CNGN Series

SNGA Series

RNGN Series

RCGN Series

RCGX-Y Series

RCGX-V Series

DNGN Series

TNGN Series

SCGN Series

CNGO Series

CNGL Series

RNGS Series

DNGL Series

RCGO Series

TNGO Series

RCGS Series

SNGA Series

CNGA Series

TNGA Series

WNGA Series

Product Advantages:

(1)Good wear resistance and high temperature resistance for stable machining;

(2)Combination of wear and impact resistance, with metal removal rates far exceeding those of carbide tools;

(3)Various standard and non-standard inserts are available.

Matching Tool Holder:

Superalloy Turning

CAPTO Turning

Universal Turning

High-efficiency and High-

Precision Turning

Applications:

1.Case of SH100 Grade Turning Superalloy 718 Material

Material:High Temperature Alloy
Grade:SH100
Processing Parameters:Cutting Speed Vc:300m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:1.5mm
Cutting Status:Dry Turning
Grade	Half Depth of Cut Wear on Tool Flank	Groove Wear on Tool Flank	Tool Wear Morphology
Halnn-SH100	215μm	290μm
Other Brands	230μm	260μm

2.Case of S100 Grade Turning Superalloy

Material:High Temperature Alloy
Grade:S100
Processing Parameters:Cutting Speed Vc:300m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:0.5mm
Cutting Status:Dry Turning
Grade	Half Depth of Cut Wear on Tool Flank	Groove Wear on Tool Flank	Tool Wear Morphology
Halnn S100	100μm	650μm
Other Brands	100μm	810μm

3.Case of H100 Turning Bearing Steel

Material:Bearing Steel
Grade:H100
Processing Parameters:Cutting Speed Vc:150m/min,Feed Rate Fr:0.1mm/rev, Depth of Cut Ap:0.2mm
Cutting status:Dry Turning
Grade	Half Depth of Cut Wear on Tool Flank	Groove Wear on Tool Flank	Tool Wear Morphology
Halnn H100	75μm	95μm
Other Brands	70μm	110μm

4.Case of KN100 Turning Cast Iron Material

Material:Grey cast iron
Grade:KN100
Processing parameters:Cutting Speed Vc:500m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:0.5mm
Cutting status:Dry Turning
Grade	Half Depth of Cut Wear on Tool Flank	Groove Wear on Tool Flank	Tool Wear Morphology
Halnn KN100	140μm	175μm
Other Brands	185μm	240μm