Full name: Ceramic Inserts
Processing Materials: Cast iron, Hardened steel, Superalloy, etc.
Processing Types: Roughing, Semi-Finishing, Finishing
Process Way: Turning, Milling, Cutting
Inserts Grade:
Grade | Main Ingredient | Application |
SH100, SH200 | SiAlON | Use to Milling and Rough Turning Superalloy |
S100, S200 | Al₂O₃ and SiCw | Use to finish turning Superalloy |
H100, H200 | Al₂O₃ | Use to high speed semi-finishing and finishing hardened steel, bearing steel and other material |
KD100, KD200, KD300 | Al₂O₃ | Use to semi-finishing and finishing casting iron material |
KN100, KN200 | Si3N4 | Use to Roughing Casting iron, Steel and other non-ferrous metal |
Inserts Model:
CNGN Series | SNGA Series | RNGN Series | RCGN Series | RCGX-Y Series |
RCGX-V Series | DNGN Series | TNGN Series | SCGN Series | CNGO Series |
CNGL Series | RNGS Series | DNGL Series | RCGO Series | TNGO Series |
RCGS Series | SNGA Series | CNGA Series | TNGA Series | WNGA Series |
Product Advantages:
(1)Good wear resistance and high temperature resistance for stable machining;
(2)Combination of wear and impact resistance, with metal removal rates far exceeding those of carbide tools;
(3)Various standard and non-standard inserts are available.
Matching Tool Holder:
Superalloy Turning | CAPTO Turning | Universal Turning | High-efficiency and High- Precision Turning |
Applications:
1.Case of SH100 Grade Turning Superalloy 718 Material
Material:High Temperature Alloy | ||||
Grade:SH100 | ||||
Processing Parameters:Cutting Speed Vc:300m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:1.5mm | ||||
Cutting Status:Dry Turning | ||||
Grade | Half Depth of Cut Wear on Tool Flank | Groove Wear on Tool Flank | Tool Wear Morphology | |
Halnn-SH100 | 215μm | 290μm | ||
Other Brands | 230μm | 260μm |
2.Case of S100 Grade Turning Superalloy
Material:High Temperature Alloy | ||||
Grade:S100 | ||||
Processing Parameters:Cutting Speed Vc:300m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:0.5mm | ||||
Cutting Status:Dry Turning | ||||
Grade | Half Depth of Cut Wear on Tool Flank | Groove Wear on Tool Flank | Tool Wear Morphology | |
Halnn S100 | 100μm | 650μm | ||
Other Brands | 100μm | 810μm |
3.Case of H100 Turning Bearing Steel
Material:Bearing Steel | ||||
Grade:H100 | ||||
Processing Parameters:Cutting Speed Vc:150m/min,Feed Rate Fr:0.1mm/rev, Depth of Cut Ap:0.2mm | ||||
Cutting status:Dry Turning | ||||
Grade | Half Depth of Cut Wear on Tool Flank | Groove Wear on Tool Flank | Tool Wear Morphology | |
Halnn H100 | 75μm | 95μm |
| |
Other Brands | 70μm | 110μm |
4.Case of KN100 Turning Cast Iron Material
Material:Grey cast iron | ||||
Grade:KN100 | ||||
Processing parameters:Cutting Speed Vc:500m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:0.5mm | ||||
Cutting status:Dry Turning | ||||
Grade | Half Depth of Cut Wear on Tool Flank | Groove Wear on Tool Flank | Tool Wear Morphology | |
Halnn KN100 | 140μm | 175μm | ||
Other Brands | 185μm | 240μm |
WhatsApp:8613271562251
Email:service@halnn-group.com
Address:R & D 5B, National University Science and Technology Park, National University, Changchou Road, Zhengzhou High-tech Zone